Food Safety and Inventory
SUBJECT CLUSTER: FOOD SAFETY AND INVENTORY (OPERATIONS)
(SITXMGT001, SITXFSA004 & SITXINV004)
ASSESSMENT TASK: REVIEW AND DEVELOP A FOOD SAFETY PLAN
The project for SITXFSA004 Develop and implement a food safety plan consists of 2 parts, Part A and Part B.
Part A requires you to review any existing food safety plan as this may exist in your workplace or organisation.
A review needs to reflect the requirements for a Food safety plan as outlines in the attached “guide to develop food safety program”. Where no organisational documentation exists, you are required to develop a food safety paln for your organisation using the provided templates or as instructed.
The criteria included in the marking guide provide an overview of key aspects to be included, for reference.
Part B of the assessment requires students to implement the developed food safety plan and critically reflect on the key aspects for successful implementation, communication requirements, monitoring and continuous improvement of processes and procedures in a report.
PART A
- You are required to review any existing food safety plan as may exist in your workplace or organisation. A review needs to reflect the requirements for a Food safety plan as outlined in the attached document “guide to develop food safety program”.
- Where no organisational information for a food safety plan exists, you are required to develop this by using the provided template and the associated guide, following each section in detail and reflecting your organisation. You are required to list all food products as relevant, including descriptions for each dish or product, a process flow chart for each and conduct a hazard analysis reflecting the flowchart processes identified.
- The following links provide access to the food standards code http://www.foodstandards.gov.au/code/Pages/default.aspx
and the requirements for a food safety plan:
http://www.foodstandards.gov.au/code/userguide/Documents/Guide%20321%20FINAL.pdf
- Where additional space is required you may attach copied template pages or your own documents and clearly reference these to the sections (for example Attachment 1 – 2.6 Hazard Audit Table).
- Where no organisational documentation exists for procedures, you are required to provide these in form of statements which clearly describe what the processes and procedures are, for example maintenance, suppliers etc. and link these to the relevant forms provided in the appendices or the Futura forms and templates located in the support folder “Food safety docs”
- Additional instructions to support your food safety plan are provided below as relevant to provide detailed information
SECTION 1
Open the food_safety_program_template and the guide_to_develop_food_safety_program for reference, and write the introduction outlining the vision of the organisation, including commitment to provide safe food for customers and processes and procedures in place to ensure this achieved.
This should be followed by information which outlines the following aspects in sufficient detail:
- Nature of business
- Scope of products
- Major customers
- Commitment to quality statement
- Organisational chart showing positions within the organisation responsible for food safety
SECTION 2
2.3 Write the product description foreach menu item including the ingredients and information required in the table. Ensure you include the consumer as this will assist down the track to determine risk factors like allergens, based on the ingredient information. Where a dish consists of multiple, different components, these must be addressed separately.
2.4 Use the template “SITXFSA004_Performance (Product Flow Chart)” and determine the steps from receiving to storage that apply for each product/ dish you have established in 2.3.
2.5 Using the CCP tree in the guide, conduct a Hazard analysis for each product listed in the flowcharts you have created. Analyse each step of the CCP tree reflected in Questions 1-5 as relevant. This is an extensive process and must be followed thoroughly to ensure all hazards are identified.
2.6 Next step is to identify the control measures required for each critical control point you have identified. What will need to be done? How? Who?
Follow the remaining criteria for 2.6.1 to 2.6.5 based on the instructions in the template and link procedures and processes to HACCP forms as relevant.
SECTION 3
List the support programs you develop or have in place to support the food safety program and provide concise details of what they intend to do and how this achieved.
Examples of policies include but are not limited to:
- Maintenance – including design, construction and condition of premises, equipment, vessels or vehicles;
- Approved Supplier Program;
- Good Food Handling Practices;
- Cleaning and Sanitation;
- Pest Control Program;
- Personal Hygiene Program;
- Product Recall Program;
- Staff Training Program;
- Calibration Program;
- Internal Audit Program;
- Document and Data Control Program;
- Incident Register;
- Sickness Register etc.
PART B
You are required to implement the developed food safety plan and critically reflect on the key aspects for successful implementation, communication requirements, monitoring and continuous improvement of processes and procedures in a report.
Include in your report:
- How did you prepare for the implementation?
- Who did you consult with?
- Provide an overview of briefing details provided to you colleagues
- Which communication channels have you put in place to communicate issues in a timely manner?
- Which processes and procedures have you implemented to ensure all processes are and will be followed correctly?
- How will you evaluate and monitor each aspect of the food safety program?
- Which steps have you put in place to identify improvements to your processes and procedures and include these in a timely manner?
PART A
- You are required to review any existing food safety plan as may exist in your workplace or organisation. A review needs to reflect the requirements for a Food safety plan as outlined in the attached document “guide to develop food safety program”.
FOOD SAFETY PLAN TEMPLATE
|
- Introduction
- Nature of Business
- Scope of Products
- Major Customers
- Quality Statement
- Organisational Chart
- Organisational Responsibility for food safety
- HACCP-based Food Safety Plans
2.1 HACCP Team
|
The HACCP team includes:
NAME |
POSITION IN COMPANY | |
TEAM LEADER | ||
TEAM MEMBER | ||
TEAM MEMBER | ||
TEAM MEMBER | ||
2.2 Scope and Purpose
|
- Product Description and Intended Use
|
Product Name | |
Ingredients used/composition | |
Form | |
Packaging | |
Shelf Life | |
Storage and Transport | |
Intended Use | |
Consumer |
- Process Flow Chart
|
2.5 Hazard Analysis
|
CCP= Critical Control Point SP= Support Program
PROCESS STEP |
HAZARD |
CONTROL MEASURE |
Q1 |
Q2 |
Q3 |
Q4 |
Q5 |
CCP |
|
- Product Description and Intended Use
Product Name | |
Ingredients used/composition | |
Form | |
Packaging | |
Shelf Life | |
Storage and Transport | |
Intended Use | |
Consumer |
Process Flow Chart
In this section construct a flow chart for each product or like-products by providing a simple, clear description of the steps involved in your process.
Refer to:
the General Guidelines for the Development and Implementation of a Food Safety Program.
your Industry Guide.
your Industry Guide.
Hazard Analysis
|
CCP= Critical Control Point SP= Support Program
PROCESS STEP |
HAZARD |
CONTROL MEASURE |
Q1 |
Q2 |
Q3 |
Q4 |
Q5 |
CCP |
- Product Description and Intended Use
Product Name | |
Ingredients used/composition | |
Form | |
Packaging | |
Shelf Life | |
Storage and Transport | |
Intended Use | |
Consumer |
Process Flow Chart
|
Hazard Analysis
|
CCP= Critical Control Point SP= Support Program
PROCESS STEP |
HAZARD |
CONTROL MEASURE |
Q1 |
Q2 |
Q3 |
Q4 |
Q5 |
CCP |
- Product Description and Intended Use
Product Name | |
Ingredients used/composition | |
Form | |
Packaging | |
Shelf Life | |
Storage and Transport | |
Intended Use | |
Consumer |
Process Flow Chart
|
Hazard Analysis
|
CCP= Critical Control Point SP= Support Program
PROCESS STEP |
HAZARD |
CONTROL MEASURE |
Q1 |
Q2 |
Q3 |
Q4 |
Q5 |
CCP |
2.6 Hazard Audit Table
|
Step |
Hazard |
Control Measure |
Monitoring Procedures |
Critical Limits |
Corrective Action |
Records |
What: How: When: Who: | ||||||
What: How: When: Who: | ||||||
What: How: When: Who: |
Step |
Hazard |
Control Measure |
Monitoring Procedures |
Critical Limits |
Corrective Action |
Records |
What: How: When: Who: | ||||||
What: How: When: Who: | ||||||
What: How: When: Who: | ||||||
What: How: When: Who: |
2.6.1 Justification Table
Hazard/Control Measure |
Critical Limit |
Reference/Justification |
2.6.2 Verification Table
CCP or Support Program |
Verification Activity |
Frequency |
Person Responsible |
Records |
Corrective Action/Comments |
- SUPPORT PROGRAMS
|
3.2 APPROVED SUPPLIER Program |
|
3.3 GOOD FOOD HANDLING PRACTICES |
|
3.4 CLEANING AND SANITATION PROGRAM
|
3.5 PEST CONTROL PROGRAM |
|
3.6 PERSONAL HYGIENE PROGRAM |
|
3.7 PRODUCT RECALL PROGRAM |
|
3.8 STAFF TRAINING PROGRAM |
|
3.9 CALIBRATION PROGRAM |
|
3.1 Maintenance Program |
|
3.10 INTERNAL AUDIT PROGRAM |
|
3.11 DOCUMENT AND DATA CONTROL PROGRAM |
|
Appendices
Table of Contents
Form 3a |
Supplier Approval Letter |
Form 3b |
Supplier Approval Application |
Form 3c |
Approved Supplier List |
Form 4 |
Product Receival Sheet |
Form 5 |
Temperature Monitoring Sheet |
Form 6 |
Defrost Record |
Form 7 |
Chilling Foods Record |
Form 8 |
Reheat and Displaye Record |
Form 9 |
Product Monitoring Record |
Form 10 |
Product Dispatch Record |
Form 11 |
Pre Operational Checklist |
Form 12 |
Food Wash Record |
Form 13a |
Cleaning Schedule Daily |
Form 13b |
Cleaning Schedule Record Weekly |
Form 13c |
Cleaning Schedule Monthly |
Form 14 |
Staff Training Record |
Form 15 |
Monthly Maintenance Record |
Form 16 |
Internal Audit Checklist |
Form 17 |
Product Testing Schedule |
Form 18 |
Calibration Record |
Form 19 |
Pest Control Record |
Figure 1 CCP Decision Tree
Form 3a: Supplier Approval Letter
Application to supply goods
Dear supplier,
Our business is committed to providing our customers with product that is of the highest quality and which complies with the requirements of the Food Production Food Act 2003 and the Food Regulation 2004.
To facilitate this commitment we have implemented a food safety program that complies with these requirements. This program identifies the potential food safety hazards and, where necessary, introduces measures to control and correct them.
A critical component of this food safety program requires all suppliers of product to demonstrate that their goods are produced with due care. We therefore ask that you complete the attached application to join our Approved Suppliers List. Once completed the form should be returned to us at the address below.
This business values your past custom and upon receiving details of your commitment to a food safety program, we look forward to continuing our business relationship and your assistance in offering our customers the highest possible level of food safety.
Yours sincerely
Name of business
Postal address of business:
Contact name:
Contact details:
Form 3b: Supplier Approval Application
Supplier Details
Registered Name: | |||||
Trading As: | |||||
Address: | |||||
Contact: |
Phone: | ||||
Mobile: | |||||
Fax: | |||||
Details of product that you will supply | |||||
Details of current food safety or quality assurance programs (which may include: HACCP accreditation or testing program eg. NSW Food Authority licence) | |||||
Please complete the above details and return as soon as possible
Note: All details provided to us will be treated as confidential and only used to support the accredited supplier requirements of our food safety program
Form 3c: Approved Suppliers List
List of suppliers to our business (including suppliers of product, packaging and ingredients)
Date supply started |
Food supplier trading name |
Foods supplied to the hotel |
Supplier contact details |
HACCP / ISO 22000 Registration Number |
Expiry Date |
Approved By |
11 – 2016 |
MORCO FRESH |
FRUIT & VEG / EGGS |
MARKET ROAD, SUNSHINE 3020 |
HACCP FSAU16/9079 |
30/09/18 |
A Johnson |
For
Date |
Supplier name |
Products Supplied |
Product Temperature |
Visual Inspection |
Corrective Action |
Signature |
m 4: Product Receival Sheet
Form 5: Temperature Monitoring Sheet
Temperature for each area is recorded twice daily when being used
Week commencing:________
Area |
Temperature (°C) |
Corrective action |
Initials | |||||||
M |
T |
W |
T |
F |
S |
S | ||||
Coolroom |
AM | |||||||||
PM | ||||||||||
Freezer |
AM | |||||||||
PM | ||||||||||
AM | ||||||||||
PM | ||||||||||
AM | ||||||||||
PM |
Week commencing:____
Area |
Temperature (°C) |
Corrective action |
Initials | |||||||
M |
T |
W |
T |
F |
S |
S | ||||
Coolroom |
AM | |||||||||
PM | ||||||||||
Freezer |
AM | |||||||||
PM | ||||||||||
AM | ||||||||||
PM | ||||||||||
AM | ||||||||||
PM |
Week commencing:____
Area |
Temperature (°C) |
Corrective action |
Initials | |||||||
M |
T |
W |
T |
F |
S |
S | ||||
Coolroom |
AM | |||||||||
PM | ||||||||||
Freezer |
AM | |||||||||
PM | ||||||||||
AM | ||||||||||
PM | ||||||||||
AM | ||||||||||
PM |
Form 6: Defrost record
Defrosting Temperatures (potentially hazards foods 1°C to 5°C)
FOOD |
START DATE |
SIGN |
FINISH DATE |
FINAL TEMP |
SIGN |
Form 7: Chilling FoodsTemperature
(cooling of foods 60°C to 21°C within 2 hours / 5°C or below within a further 4 hours (total 6 hours)
FOOD |
START TIME |
START TEMP |
TEMP AFTER 2 HRS |
TEMP AFTER 6 HRS |
SIGN |
Form 8: Reheat and Display Record
FOOD |
TEMPERATURE |
SIGN | |
Heat Treatment Temperature (cooking of foods 75°C or above / reheating of foods 60°C or above)
Food Display Temperature (hot foods 60°C or above / cold foods 5°C or below)
FOOD |
TEMP |
SIGN |
FOOD (COLD) |
TEMP |
SIGN | |
BUFFET | ||||||
FOOD |
TEMP |
SIGN |
FOOD |
TEMP |
SIGN |
Hot Holding Temperature (potentially hazardous foods 60°C or above)
Form 9: Product Monitoring Sheet
Date |
Product type |
Temperature of product |
Chemicals used |
Other comments |
Signed |
Form 10: Product Despatch Sheet
Date |
Batch Number |
Temperature |
Company Supplied to |
Form 11: Pre-Operational Checklist
Complete at the commencement of each shift/day
Satisfactory (S) Unsatisfactory (U) and complete corrective action/comments column
Completed by:________
Date |
Corrective Action | |||||||
Premises clean and tidy | ||||||||
Processing areas clean and tidy | ||||||||
No evidence of pests | ||||||||
Hand washing facilities clean and accessible with soap and paper towels available | ||||||||
Food contact surfaces clean | ||||||||
All equipment clean | ||||||||
All packaging material stored correctly | ||||||||
Coolrooms/Freezers and/or Ice Rooms clean and tidy | ||||||||
Food transport vehicles clean and tidy |
FOODS |
PH OR PPM |
TIME PERIOD |
SIGN |
Form 12: FOOD WASH RECORD
Food Wash (pH 3 or below for 1 minute) (100ppm for 5 minutes)
Corrective Action Sign | ||
NAME |
POSITION |
SIGN |
Head Chef | ||
Hotel Manager | ||
Area / Equipment |
Who is responsible |
Completed | ||||||
M |
T |
W |
T |
F |
S |
S | ||
Kitchen Floors Cool room Floors |
Kitchen Hand Chef | |||||||
Preparation Benches |
Kitchen Hand Chef | |||||||
Meat Slicer Mixers |
Kitchen Hand Chef | |||||||
Stoves, Ovens, & Other cooking equipment |
Kitchen Hand Chef | |||||||
Can Opener |
Kitchen Hand Chef | |||||||
Utensils, cutlery & Crockery |
Kitchen Hand Chef | |||||||
Dish Washing Machine |
Kitchen Hand Chef | |||||||
Rubbish bins in food preparation areas |
Kitchen Hand Chef | |||||||
Canopy |
Kitchen Hand Chef | |||||||
Walls, Ceilings, Light Fittings |
Kitchen Hand Chef | |||||||
List every fixture and fitting requiring daily clean ü indicates it has been cleaned |
Checked By: Please initial on checking | |||||||
List every fixture and fitting requiring daily clean ü indicates it has been cleaned |
Checked By: Please initial on checking |
Form 13a CLEANING SCHEDULES DAILY
Area / Equipment |
Who is responsible |
Completed | ||||||
M |
T |
W |
T |
F |
S |
S | ||
Kitchen Floors Cool room Floors |
Kitchen Hand Chef | |||||||
Preparation Benches |
Kitchen Hand Chef | |||||||
Meat Slicer Mixers |
Kitchen Hand Chef | |||||||
Stoves, Ovens, & Other cooking equipment |
Kitchen Hand Chef | |||||||
Can Opener |
Kitchen Hand Chef | |||||||
Utensils, cutlery & Crockery |
Kitchen Hand Chef | |||||||
Dish Washing Machine |
Kitchen Hand Chef | |||||||
Rubbish bins in food preparation areas |
Kitchen Hand Chef | |||||||
Canopy |
Kitchen Hand Chef | |||||||
Walls, Ceilings, Light Fittings |
Kitchen Hand Chef | |||||||
List every fixture and fitting requiring daily clean ü indicates it has been cleaned |
Checked By: Please initial on checking | |||||||
List every fixture and fitting requiring daily clean ü indicates it has been cleaned |
Checked By: Please initial on checking |
Form13b: CLEANING SCHEDULES WEEKLY
Form 13c : CLEANING SCHEDULES MONTHLY
Area / Equipment |
Who is responsible |
Completed | |||||||||||
Jan |
Feb |
Mar |
Apr |
May |
June |
July |
Aug |
Sept |
Oct |
Nov |
Dec | ||
Extraction canopies |
External company |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
Stoves, Ovens, & Other cooking equipment | |||||||||||||
Can Opener |
Kitchen Hand Chef | ||||||||||||
Dish Washing Machine |
Kitchen Hand Chef | ||||||||||||
Rubbish bins in food preparation areas |
Kitchen Hand Chef | ||||||||||||
Canopy |
External company | ||||||||||||
Cool Rooms |
Kitchen Hand Chef | ||||||||||||
Ovens |
Kitchen Hand Chef | ||||||||||||
Walls, Ceilings, Light Fittings |
Kitchen Hand Chef | ||||||||||||
List every fixture and fitting requiring monthly clean ü indicates it has been cleaned |
Checked By: | ||||||||||||
List every fixture and fitting requiring monthly clean ü indicates it has been cleaned |
Checked By: |
Form 14: Staff Training Matrix
Record all food safety training conducted by staff involved in the business
Date |
Staff member |
Type of training |
Trained by |
Staff signature |
Form 15: Monthly Maintenance Checklist
Completed at the end of each month.
Satisfactory (S) Unsatisfactory (U) and complete corrective action/comments column
Completed by:________ Date:________
Item |
S/U |
Corrective action/Comment |
Processing Area | ||
Ceiling, walls and floors free from cracks and other signs of damage | ||
Food processing benches free from rust, damage and deterioration | ||
All equipment free from rust, damage and deterioration – no exposed wood present | ||
Lights above processing area covered | ||
All sinks (including hand washing) accessible and in working order | ||
Other fitting and fixtures in good condition and in working order | ||
Coolrooms/Freezers/Ice Room | ||
Walls, floors and ceiling clean and in good condition | ||
Shelving free from rust and kept cleaned | ||
Lights covered | ||
Seals clean and in good condition | ||
Cooling units free from rust and corrosion | ||
Storage Areas | ||
Chemicals stored separately to food and packaging material | ||
All food and packaging material stored in a manner to prevent contamination | ||
Staff Amenities (eg. toilets, staff rooms) | ||
Staff amenities kept clean and tidy | ||
Hand washing facilities accessible and in good order | ||
Pest Control | ||
No sign of pest within processing area, storage area or staff amenities | ||
Rodent and insect bait stations maintained and correctly situated |
Comments/Further Action:
Form 16: Internal Audit Checklist
Complete every 6 months
Satisfactory (S) Unsatisfactory (U) and complete corrective action/comments column
Completed by:________ Date:________
Section |
S/U |
Corrective Action |
1. Management responsibility Is the food safety statement still current? Is the scope and purpose still current? Are the members of the HACCP team still current? | ||
2. HACCP Plan Are the product specifications still valid? Is the flow chart still correct? Is the Risk Analysis still valid? | ||
3. Premises and Equipment Has the Monthly Maintenance Checklist been completed? Have the Temperature Monitoring Sheets been completed? | ||
4. Supplier Approval Program Is the Supplier Approval List up to date? | ||
5. Food Handling Procedures Is the Treatment Register Sheet up to date? Has the Fish Treatment Diary been completed? Have the Product Dispatch Monitoring Sheets been completed? | ||
6. Testing and Calibration Have water and ice tests been completed? Are all results within the Standards specified? Have any results which exceed the Standards been reported to the NSW Food Authority Have all thermometers and temperature gauges been calibrated every six months? | ||
7. Cleaning and Sanitation Has the Pre-Operational Checklist been completed? Are the chemicals listed still used? | ||
8. Pest Control Are procedures still correct? Are pest company records available? | ||
9. Personal Hygiene Have all staff been briefed on personal hygiene? | ||
10. Product Identification and Traceability Is the list of customers up to date? Are invoices for each sale available? | ||
11. Food Recall Is there a copy of the FSANZ Food Recall Protocol available? Are the contact numbers up to date? | ||
12. Staff Training Is the Staff Training Matrix up to date? |
Comments/Further Action:
Form 17: Product Testing Schedule
As an example of a verification activity, finished product testing can be undertaken to verify that the practices and procedures in place at this business are achieving safe food. Five samples of the same product can be sampled (can be pooled) and provided to the laboratory. An example of schedule of tests follows.
Product |
Testing frequency |
Tests |
Standard |
Calibration Record
Critical Limits
- Ice Slurry Method standard is 0°C with a +/- 1°C tolerance (can be -1°C to +1°C).
- Boiling Water standard is 100°C with a +/- 1°C tolerance (can be 99°C to 101°C).
- Calibration will be undertaken monthly and recorded.
Date |
Thermometer ID |
Temperature in ice slurry |
Temperature in boiling water |
Corrective Action |
Signature |
24/04 |
THER 01 |
0.3°C |
100.2°C |
Nil |
Bill Francis |
PROBE 1 | |||||
PROBE 2 | |||||
PROBE 3 | |||||
BAR | |||||
BQT |
Pest Control Record
CCP TREE
PART B
You are required to implement the developed food safety plan and critically reflect on the key aspects for successful implementation, communication requirements, monitoring and continuous improvement of processes and procedures in a report.
Include in your report:
- How did you prepare for the implementation?
- Who did you consult with?
- Provide an overview of briefing details provided to you colleagues
- Which communication channels have you put in place to communicate issues in a timely manner?
- Which processes and procedures have you implemented to ensure all processes are and will be followed correctly?
- How will you evaluate and monitor each aspect of the food safety program?
- Which steps have you put in place to identify improvements to your processes and procedures and include these in a timely manner?